STEP-BY-STEP WORKFLOW

Production Process

From raw material inspection to automated SCADA batching, slump testing, and high-pressure site pumping.

01

Raw Materials Selection

Aggregates, washed sand, and NABL-tested 53-grade cement.

Carefully selected granite aggregates, moisture-tested river/manufactured sand, and premium grade cement stored in sealed moisture-proof silos.

02

Computerized Batching

Precise SCADA weighing down to exact kilogram tolerances.

Fully automated SCADA batching systems weigh cement, water, aggregates, and PCE admixtures dynamically based on approved mix design formulas.

03

Twin-Shaft Mixing

Homogeneous high-shear mixing for uniform slump.

High-power twin-shaft mixers homogenize the concrete mix in 60 seconds, ensuring uniform distribution of particles and zero segregation.

04

Quality Check & Slump Test

On-plant lab testing for slump flow and density.

Lab technicians conduct immediate slump tests, temperature checks, and cast test cubes prior to authorizing truck dispatch.

05

GPS Transit Dispatch

GPS fleet monitoring for direct route delivery.

Transit mixers maintain continuous drum rotation. Real-time GPS tracking ensures trucks navigate optimal traffic routes.

06

On-Site Delivery & Pumping

Pumping concrete into formwork with technical support.

Our high-pressure concrete pumps deliver ready mix directly into raft foundations, columns, or high-rise slabs with zero site downtime.